US20070028814A1 - Pallets having multi-purpose nubs - Google Patents

Pallets having multi-purpose nubs Download PDF

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Publication number
US20070028814A1
US20070028814A1 US11/358,325 US35832506A US2007028814A1 US 20070028814 A1 US20070028814 A1 US 20070028814A1 US 35832506 A US35832506 A US 35832506A US 2007028814 A1 US2007028814 A1 US 2007028814A1
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US
United States
Prior art keywords
pallet
nub
accordance
hollow interior
injection hole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US11/358,325
Inventor
Daniel Swistak
Roy Moore
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Engineered Pallet Co LLC
Original Assignee
Engineered Pallet Co LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Engineered Pallet Co LLC filed Critical Engineered Pallet Co LLC
Priority to US11/358,325 priority Critical patent/US20070028814A1/en
Publication of US20070028814A1 publication Critical patent/US20070028814A1/en
Assigned to THE ENGINEERED PALLET COMPANY LLC reassignment THE ENGINEERED PALLET COMPANY LLC ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: SWISTAK, DANIEL J., MOORE JR., ROY E.
Abandoned legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/0004—Rigid pallets without side walls
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00009—Materials
    • B65D2519/00014—Materials for the load supporting surface
    • B65D2519/00024—Metal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00009—Materials
    • B65D2519/00014—Materials for the load supporting surface
    • B65D2519/00034—Plastic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00009—Materials
    • B65D2519/00049—Materials for the base surface
    • B65D2519/00059—Metal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00009—Materials
    • B65D2519/00049—Materials for the base surface
    • B65D2519/00069—Plastic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00009—Materials
    • B65D2519/00119—Materials for the construction of the reinforcements
    • B65D2519/00139—Plastic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00263—Overall construction of the pallet
    • B65D2519/00273—Overall construction of the pallet made of more than one piece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00313—Overall construction of the base surface
    • B65D2519/00328—Overall construction of the base surface shape of the contact surface of the base
    • B65D2519/00338—Overall construction of the base surface shape of the contact surface of the base contact surface having a discrete foot-like shape
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00313—Overall construction of the base surface
    • B65D2519/00328—Overall construction of the base surface shape of the contact surface of the base
    • B65D2519/00348—Overall construction of the base surface shape of the contact surface of the base contact surface of other form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00398—Overall construction reinforcements
    • B65D2519/00432—Non-integral, e.g. inserts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00736—Details
    • B65D2519/00935—Details with special means for nesting or stacking
    • B65D2519/00955—Details with special means for nesting or stacking stackable

Definitions

  • the present disclosure relates to pallets made of plastic, metals or the like, used for transporting miscellaneous industrial and commercial goods by means of forklift devices and the like.
  • a molded plastic pallet has certain interior portions filled with plastic foam.
  • the columns also called feet
  • foam polyurethane may be filed with foam polyurethane.
  • the foam is injected into cavities of a part previously formed by injection molding of polyethylene or polypropylene. An opening is required to do that, to restore the surface properties and to protect the foam from possible infiltration of foreign substances.
  • the foam is injected at one end of a cavity, so the foam flows within the cavity in a predictable way, to simultaneously expel air or other gas in the cavity from a vent hole at the other end of the cavity.
  • the presently disclosed pallet having multi-purpose nubs provides an improved mechanism for foam injected pallet portion, including improved sealing of pallets and improved stabilizing of stacked pallets.
  • multiple holes that are provided for injection of foam are strategically placed at the bottoms of the columns or feet of the pallet.
  • Nubs are inserted therein to act as a seal and to serve as footrest pads.
  • the nubs are configured such that they will engage pockets on the top surface of a like pallet, such that the pallets resist shifting when stacked.
  • FIG. 1 illustrates a partial cross-sectional view of an exemplary pallet including a hollow interior portion and a nub extending from a foam injection hole;
  • FIG. 2 illustrates a partial cross-sectional view of an exemplary pallet including a hollow interior portion having a recess and a nub extending from a foam injection hole provided in the recess;
  • FIG. 3 illustrates a partial cross-section view of stacked exemplary pallets including lower nubs and upper recesses.
  • nubs are useful with regard to pallets constructed in accordance with U.S. Pat. No. 6,705,237 to Moore, Jr. et al. or more generally with any molded plastic or metal pallet.
  • An exemplary foot column 24 is illustrated as a hollow molded structural plastic or a metal part.
  • Plastic or metal deck 34 is attached to the foot 34 .
  • Foam plastic 26 has been injected through molded hole 42 .
  • Gas within the hollow has escaped through vent hole 38 .
  • vent 38 is shown in the same plane as the fill hole 42 .
  • the fill hole 42 and the vent 38 may be laterally spaced apart so foam call flow laterally in the hollow.
  • the vent hole 38 is illustrated as being sealed by a flat strip, for example, an anti-skid surfaced strip.
  • a nub 28 is inserted into, and seals, fill hole 42 . The bottom of the nub 28 extends beyond the lower surface 30 of foot 24 , to serve as a wear and support pad for the foot.
  • the nub 28 may be spin-welded in place. Alternately, the nub 28 may be pressed or glued into place.
  • the nub can also be made of a plastic which has an inherent greater toughness and wear resistance than the material of the frame 24 , but which for cost or other properties would not be suitable for an entire frame.
  • the nub comprise other materials or may have other shapes than the straight shank with head configuration, such as is illustrated in the FIGURES.
  • FIG. 2 another exemplary embodiment illustrates nub 28 of exemplary pallet 20 B positioned within a recess 44 at the bottom of foot 24 B, such that the bottom surface of the head of the nub 28 is either flush with the bottom surface 30 of the foot 24 B, or at a higher elevation within the recess 44 .
  • the bearing area of the pallet foot is not decreased by the presence of the nub 28 relative to the embodiment illustrated by FIG. 1 .
  • the top surface of another pallet may also have a complementary shape, e.g., where a gap exists between the bottom surface 30 of the foot 24 B and the nub 28 , a recess may be provided in the upper surface of a second pallet to accommodate the bottom surfaces 30 of the foot 24 B or the head of the nub 28 .
  • an exemplary pallet 20 A is illustrated as stacked on a like pallet 20 A.
  • the bottoms of columns 24 A are interconnected by base rails 46 .
  • the top surface of the column which may be a separate frame element, has a recess 32 .
  • the recess is shaped and positioned to receive the downwardly protruding part of nub 28 of a like pallet. Engagement of the combination of recess 32 and nub 28 inhibits stacked up pallets from sliding sideways.

Abstract

A pallet filled with foam includes foam injection holes selectively positioned at lower base surfaces of the pallet. Nubs extend downwardly from said injection holes to seal the holes. In additional embodiment, said nubs engage recesses at the top of a like pallet, to inhibit shifting of stacked pallets.

Description

    CROSS REFERENCE TO RELATED APPLICATIONS
  • The present application claims priority to U.S. Provisional Patent Application Ser. No.60/654,767, filed Feb. 18, 2005, entitled “Pallet Having Multi-Purpose Nubs”, the entire contents of which are specifically incorporated herein by reference.
    • TECHNICAL FIELD
  • The present disclosure relates to pallets made of plastic, metals or the like, used for transporting miscellaneous industrial and commercial goods by means of forklift devices and the like.
    • BACKGROUND
  • As described in commonly assigned U.S. Pat. No. 6,705,237, the entire contents of which are specifically incorporated herein by reference, a molded plastic pallet has certain interior portions filled with plastic foam. For example, the columns (also called feet), which support the frame that holds the deck that carries goods, may be filed with foam polyurethane. In one way of constructing the pallet, the foam is injected into cavities of a part previously formed by injection molding of polyethylene or polypropylene. An opening is required to do that, to restore the surface properties and to protect the foam from possible infiltration of foreign substances. Typically, the foam is injected at one end of a cavity, so the foam flows within the cavity in a predictable way, to simultaneously expel air or other gas in the cavity from a vent hole at the other end of the cavity. There is room the art for improvements with regard to sealing pallet foam injection holes.
    • SUMMARY
  • The presently disclosed pallet having multi-purpose nubs provides an improved mechanism for foam injected pallet portion, including improved sealing of pallets and improved stabilizing of stacked pallets. In one embodiment, multiple holes that are provided for injection of foam are strategically placed at the bottoms of the columns or feet of the pallet. Nubs are inserted therein to act as a seal and to serve as footrest pads. In additional embodiments, the nubs are configured such that they will engage pockets on the top surface of a like pallet, such that the pallets resist shifting when stacked.
  • The above-described and other features will be appreciated and understood by those skilled in the art from the following detailed description, drawings and appended claims.
    • BRIEF DESCRIPTION OF THE DRAWINGS
  • Referring now to the accompanying FIGURES, which are meant to be exemplary and not limiting:
  • FIG. 1 illustrates a partial cross-sectional view of an exemplary pallet including a hollow interior portion and a nub extending from a foam injection hole;
  • FIG. 2 illustrates a partial cross-sectional view of an exemplary pallet including a hollow interior portion having a recess and a nub extending from a foam injection hole provided in the recess; and
  • FIG. 3 illustrates a partial cross-section view of stacked exemplary pallets including lower nubs and upper recesses.
    • DETAILED DISCLOSURE
  • The presently described nubs are useful with regard to pallets constructed in accordance with U.S. Pat. No. 6,705,237 to Moore, Jr. et al. or more generally with any molded plastic or metal pallet.
  • Referring now to FIG. 1, a vertical cross section of an exemplary pallet 20 is illustrated. An exemplary foot column 24 is illustrated as a hollow molded structural plastic or a metal part. Plastic or metal deck 34 is attached to the foot 34. Foam plastic 26 has been injected through molded hole 42. Gas within the hollow has escaped through vent hole 38. For convenience of illustration, vent 38 is shown in the same plane as the fill hole 42. However, the fill hole 42 and the vent 38 may be laterally spaced apart so foam call flow laterally in the hollow. The vent hole 38 is illustrated as being sealed by a flat strip, for example, an anti-skid surfaced strip. A nub 28 is inserted into, and seals, fill hole 42. The bottom of the nub 28 extends beyond the lower surface 30 of foot 24, to serve as a wear and support pad for the foot.
  • When the nub 28 comprises a compatible plastic, it may be spin-welded in place. Alternately, the nub 28 may be pressed or glued into place. The nub can also be made of a plastic which has an inherent greater toughness and wear resistance than the material of the frame 24, but which for cost or other properties would not be suitable for an entire frame. The nub comprise other materials or may have other shapes than the straight shank with head configuration, such as is illustrated in the FIGURES.
  • Referring now to FIG. 2, another exemplary embodiment illustrates nub 28 of exemplary pallet 20B positioned within a recess 44 at the bottom of foot 24B, such that the bottom surface of the head of the nub 28 is either flush with the bottom surface 30 of the foot 24B, or at a higher elevation within the recess 44. Thus, the bearing area of the pallet foot is not decreased by the presence of the nub 28 relative to the embodiment illustrated by FIG. 1. The top surface of another pallet may also have a complementary shape, e.g., where a gap exists between the bottom surface 30 of the foot 24B and the nub 28, a recess may be provided in the upper surface of a second pallet to accommodate the bottom surfaces 30 of the foot 24B or the head of the nub 28.
  • Referring now to FIG. 3, an exemplary pallet 20A is illustrated as stacked on a like pallet 20A. In this exemplary embodiment, the bottoms of columns 24A are interconnected by base rails 46. The top surface of the column, which may be a separate frame element, has a recess 32. The recess is shaped and positioned to receive the downwardly protruding part of nub 28 of a like pallet. Engagement of the combination of recess 32 and nub 28 inhibits stacked up pallets from sliding sideways.
  • While exemplary embodiments have been shown and described, various modifications and substitutions may be made thereto without departing from the spirit and scope of the invention. It is to be understood that the present invention has been described by way of illustration and not limitation.

Claims (8)

1. A pallet comprising:
At least one hollow interior portion filled with injected foam, wherein said at least one foam injection hole is selectively positioned at a bottom surface of said hollow interior portion; and
at least one nub provided in said at least one foam injection hole to seal said hole, such that said at least one nub projects downwardly from said at least one foam injection hole.
2. A pallet in accordance with claim 1, wherein said at least one nub projects below other portions of said pallet.
3. A pallet in accordance with claim 1, wherein said at least one foam injection hole is provided in a recess on a bottom surface of said hollow interior portion, and said nub projects downwardly from said at least one foam injection hole.
4. A pallet in accordance with claim 3, wherein a top portion of said head of said nub is flush with portions of the bottom portion of said hollow interior portion surrounding said recess.
5. A pallet in accordance with claim 2, wherein an upper portion of said pallet includes a recess configured to surround a head portion of a nub having a protruding geometry corresponding to the protruding geometry said at least one nub provided in said at least one foam injection hole.
6. A pallet in accordance with claim 3, wherein an upper portion of said pallet includes a recess configured to engage portions of said at least one nub and hollow interior portion projecting below said at least one foam injection hole.
7. A pallet in accordance with claim 1, wherein a vent hole is provided on an upper surface of said hollow interior portion, and wherein said vent hole is covered by a non-slip seal configured to engage a nub or other portion of a pallet stacked thereon.
8. A pallet in accordance with claim 1, wherein the hollow interior portion comprises a molded plastic.
US11/358,325 2005-02-18 2006-02-21 Pallets having multi-purpose nubs Abandoned US20070028814A1 (en)

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US11/358,325 US20070028814A1 (en) 2005-02-18 2006-02-21 Pallets having multi-purpose nubs

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Cited By (14)

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US20070277706A1 (en) * 2006-06-01 2007-12-06 Carter Bruce R Load bearing structure with inserts
US20100043676A1 (en) * 2008-08-22 2010-02-25 Apps William P Pallet with alignment features
US20110095146A1 (en) * 2008-04-04 2011-04-28 Aktiebolaget Electrolux trivet
US20110126741A1 (en) * 2008-02-06 2011-06-02 Plasticos Tecnicos Mexicanos, S.A. De C.V. Plastic Pallet
US20110148010A1 (en) * 2008-07-15 2011-06-23 Sergio Sosa Bravo Process for Producing Molded Plastic Articles Having Reinforced Walls, Through Foamed Thermoplastic Injection
US9032762B2 (en) 2010-12-08 2015-05-19 Groupe Ctt Inc. Fully integrated three-dimensional textile electrodes
WO2015106047A1 (en) * 2014-01-09 2015-07-16 Oria Collapsibles, Llc Pallet construction line and assembly
WO2017137874A1 (en) * 2016-02-08 2017-08-17 János Darabos Process for the production of hygienic plastic pallets
WO2018051155A1 (en) * 2016-09-15 2018-03-22 Plasticos Tecnicos Mexicanos, S.A. De C.V. Reinforced plastic pallet
US10589897B1 (en) 2017-08-11 2020-03-17 Paxxal Inc. Roto molded pallet
US10737832B2 (en) * 2018-04-05 2020-08-11 Rehrig Pacific Company Half pallet
US11104479B2 (en) * 2018-11-13 2021-08-31 Chep Technology Pty Limited Stackable half-size plastic pallet
US11440701B2 (en) 2018-07-25 2022-09-13 Paxxal Inc. Structural block assembly
US11560256B2 (en) 2018-07-25 2023-01-24 Paxxal Inc. Roto molded pallet

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US9919834B2 (en) 2014-01-09 2018-03-20 Oria Collapsibles, Llc Pallet construction line and assembly
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